Vertical Dual Lithium-ion Torque Wrench: A Revolutionary Smart Tool for Industrial Fastening


Time:

Mar 12,2024

In modern industry, the precision and efficiency of bolt tightening directly impact equipment safety and production efficiency. Vertical dual-lithium battery torque wrenches, with their groundbreaking design and advanced technology, have become the preferred tool for railway maintenance, machinery repair, and construction. This article will delve into their core advantages, technical details, and practical applications, providing comprehensive reference for professional users.

I. Core Advantages: Revolutionary Dual-Lithium Battery Technology
The core innovation of the vertical dual-lithium battery torque wrench lies in its dual-lithium battery parallel power supply system. Through a patented PWM modulation circuit, the two sets of batteries alternately supply power, avoiding the power loss and heat generation risks of traditional parallel circuits, while achieving continuous operation for over 9 hours. This design not only solves the problem of the bulkiness of internal combustion engine wrenches but also breaks through the battery life bottleneck of single-electric wrenches. For example, the LK-LDB1901 model can continuously complete bolt tightening operations with torques exceeding 3000 N·m in railway scenarios.

II. Technical Details: A Perfect Combination of Precise Control and Durability

The torque adjustment and compensation equipment employs high-precision sensors and a digital control system, supporting impact frequency adjustment from 0-5000 bpm, with torque control accuracy reaching ±1%@50Ω. For example, the Anjieli AJL-LDB1301 model, designed with ergonomic balance principles, can achieve a precise torque output of ±1700 N·m in confined spaces, meeting the fastening requirements of critical structures such as high-speed rail tracks and wind turbine towers.

The heat dissipation and protection design addresses the stringent requirements of industrial environments. Some models are equipped with a ring-shaped heat dissipation chamber and a spiral air guide assembly, maintaining stable performance even during continuous operation at 40℃. Simultaneously, the overall IP67 waterproof rating allows for weather resistance in rain and snow, ensuring all-weather construction safety.

The lightweight and ergonomic body utilizes an aerospace-grade aluminum alloy frame, weighing only 4.92 kg. Combined with a non-slip rubber handle and adjustable shoulder strap design, it significantly reduces the operator's workload. For example, the patented upright structure allows railway workers to assemble and disassemble sleeper bolts while standing, reducing back strain.

III. Practical Applications: Efficient Solutions for Multiple Scenarios
In high-speed rail track maintenance, the vertical dual-lithium battery torque wrench can quickly and accurately tighten spring clip fasteners. Model DX-KJ1902, through digital display and torque compensation, ensures that the torque value error of each bolt does not exceed ±3%, effectively preventing safety accidents caused by track loosening.

In automotive manufacturing workshops, the equipment's multi-channel testing function (1-4 channels) can simultaneously detect the tightness of multiple bolts. For example, during engine block assembly, real-time torque monitoring avoids metal fatigue caused by overtightening.

In building construction, in steel structure installation scenarios, the equipment's **characteristic impedance testing range (20-200Ω)** can quickly detect the conductivity of bolt connections, ensuring the reliability of lightning protection grounding systems. Meanwhile, its compact size of 220×160×85mm allows for easy operation in confined spaces such as scaffolding.

IV. Maintenance and Usage Recommendations

Daily Maintenance: Regularly clean the machine body and sleeve interface to prevent metal debris from affecting accuracy.

Apply high-temperature grease to the gear set after every 500 uses to extend its service life.

Battery Management: Use the original charger and avoid overcharging or over-discharging. A red light indicates charging, and a green light indicates a full charge.

For long-term storage, it is recommended to keep the battery level at approximately 50% and charge it quarterly.

Safe Operation: Never operate beyond the maximum torque value (e.g., 3000 N·m) to prevent damage to internal gears.

In flammable and explosive environments, use an explosion-proof sleeve and disable the wireless transmission function.

In modern industry, the precision and efficiency of bolt tightening directly impact equipment safety and production efficiency. Vertical dual-lithium battery torque wrenches, with their groundbreaking design and advanced technology, have become the preferred tool for railway maintenance, machinery repair, and construction. This article will delve into their core advantages, technical details, and practical applications, providing comprehensive reference for professional users.

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