Lithium-ion battery-powered traveling cantilever wrench: a precision tool for heavy-duty operations, empowering a new paradigm for the assembly of large equipment.


Time:

Jul 23,2024

I. Core Advantages: Lithium Battery Drive + Traveling Cantilever, Solving Pain Points in Heavy-Duty Operations

1. Traveling Cantilever Structure, Overcoming Limitations on Working Radius and Stability
The telescopic/translational cantilever design (travel range typically 0-500mm, some models support 1000mm ultra-long travel), combined with multi-degree-of-freedom adjustable joints, can precisely cover the bolt distribution area of ​​large equipment, eliminating the need for frequent manual tool repositioning; the cantilever is made of high-strength aluminum alloy, with a load-bearing capacity of 50-100kg. During operation, the cantilever supports and disperses the torque reaction force, avoiding torque deviation caused by manual gripping. Compared with traditional handheld wrenches, the operational stability is improved by 80%, especially suitable for the high-strength tightening requirements of large-diameter bolts (M24-M60). 2. Lithium-ion battery-powered cordless drive, balancing portability and long-lasting power. Equipped with a large-capacity lithium-ion battery pack (6.0Ah-10.0Ah per battery, supporting dual-battery alternation), freeing users from cable constraints and making it suitable for outdoor, high-altitude, and other power-free scenarios; employing a high-power brushless motor (power up to 800W-1200W), with a torque output range covering 300-2000N・m, capable of handling bolt tightening in heavy-duty scenarios such as wind power equipment, heavy machine tools, and bridge steel structures; dual-battery operation supports 4-6 hours of continuous work, and fast charging technology (80% charge in 45 minutes) further enhances operational continuity. 3. Precise Positioning + Intelligent Control, Lowering the Operational Threshold
The cantilever is equipped with a graduated scale and locking mechanism, achieving a positioning accuracy of ±1mm, allowing for quick alignment of bolts and reducing repeated calibration time. The machine body integrates an LCD touchscreen, supporting functions such as torque preset, stroke locking, and work counting. Some high-end models feature Bluetooth connectivity, allowing for storage of work data and remote parameter adjustment via a mobile app. A built-in torque feedback sensor corrects the output torque in real time, with an error controlled within ±2%, meeting industrial-grade high-precision requirements.
II. Technical Highlights: Exclusive Configuration Strengthens Heavy-Duty Operation Advantages

1. Cantilever Transmission and Support System, Balancing Power and Precision
Transmission Structure: Utilizes a ball screw + planetary gear combination transmission, ensuring smooth, uninterrupted movement and a torque transmission efficiency exceeding 95%.
Support Design: Equipped with adjustable feet or a magnetic mounting device at the bottom to adapt to irregular working surfaces, ensuring no shaking during operation.
Buffer Mechanism: A built-in torque damper prevents damage to the workpiece or tools from the impact force during bolt tightening. 2. Lithium Battery and Safety Protection, Adaptable to Complex Working Conditions
Battery Technology: Utilizes lithium iron phosphate batteries, resistant to high temperatures (operating normally from -20℃ to 60℃), protected against overcharge and over-discharge, with a cycle life exceeding 2000 cycles;
Safety Protection: Equipped with overload protection, over-temperature protection, and fall protection mechanisms. The cantilever end is equipped with anti-collision rubber pads to prevent equipment damage from impacts;
Dust and Water Resistance: The machine body has an IP54 protection rating, capable of handling dusty and humid environments such as construction sites and outdoors.
3. Humanized Design, Enhancing Working Comfort
Lightweight Optimization: The total weight of the cantilever and machine body is controlled between 15-30kg (including battery), with a foldable structure for easy transportation and storage;
Convenient Operation: Equipped with a wireless remote control handle, allowing remote control of the cantilever's movement and torque output, avoiding close contact with heavy-duty areas;
Auxiliary Functions: Integrated LED work light and buzzer alarm, automatically alerting users to low battery and over-torque conditions, improving operational safety. III. Typical Application Scenarios: Focusing on Large Equipment and Heavy-Duty Fields

1. Wind Power Equipment Installation and Maintenance
Suitable for bolt tightening of wind turbine hubs, nacelle bases, and tower flanges. The cantilever stroke can cover the bolt distribution of large-diameter flanges. Lithium-ion battery drive is suitable for high-altitude, power-free scenarios, and precise torque ensures equipment operational stability.

2. Heavy Machinery and Machine Tool Assembly
Used for chassis bolt tightening of excavators, cranes, and other construction machinery, as well as bed and spindle box installation of large machine tools. Heavy-duty torque and precise positioning meet the high-precision requirements of equipment assembly.

3. Bridge and Steel Structure Engineering
Suitable for high-strength bolt connections in bridge bearings, steel box girders, and factory steel structures. The cantilever can span complex structural areas without the need for additional scaffolding, improving work efficiency and safety.

4. Shipbuilding and Marine Engineering
Used for ship section assembly and offshore platform steel structure fastening. Corrosion-resistant materials and waterproof design are suitable for the humid and salty marine environment. Lithium-ion battery drive avoids the safety hazards caused by cable dragging. 5. Nuclear Power and Energy Equipment Suitable for bolt maintenance of large energy equipment such as nuclear power units and thermal power boilers. High-precision torque and data recording functions meet industry compliance requirements. IV. Selection Guide: Choose the Right Heavy-Duty Tool for Your Needs

1. Priority of Core Parameters

Torque Range: Heavy-duty scenarios (M40 and above bolts) select 1000-2000 N·m; medium-duty scenarios (M24-M40) select 300-1000 N·m;
Cantilever Stroke: Select according to the size of the work area (standard 500mm, large equipment select 1000mm and above);
Battery Configuration: Prioritize dual 6.0Ah or higher capacity, supporting fast charging and low-temperature adaptability;
Accuracy and Control: Industrial-grade scenarios select ±2% accuracy; for data recording, select models with APP connection and work counting functions. 2. Brand and Scenarios Suitability
Industrial Grade Recommendations: Bosch (Heavy-Duty Series), Atlas Copco (Professional Assembly Tools), Dayi (Heavy-Duty Customized Models). These brands have mature technology and offer after-sales support for customized industrial scenarios.
Niche Brand Selection: Focus on cantilever load-bearing capacity, battery warranty (preferably 2 years or more), and whether on-site calibration service is provided.
V. Usage and Maintenance Tips: Extending Equipment Lifespan
1. Correct Usage Specifications
Before Operation: Calibrate the cantilever positioning accuracy and torque sensor, ensure the outriggers are securely fixed, and avoid suspended operation.
During Operation: Keep the cantilever and bolts coaxial to avoid tilting that could cause torque errors. Overtravel and overtorque operation are strictly prohibited to prevent damage to the transmission structure.
Dual Battery Use: Avoid mixing batteries of different capacities. Turn off the power when changing batteries to prevent short circuits. 2. Routine Maintenance Points
Cantilever Maintenance: Clean the guide rails and lead screw weekly and apply grease (lithium-based grease recommended); check the joint locking mechanism monthly to ensure accurate positioning;
Battery Maintenance: Store in a dry, well-ventilated environment. If not used for an extended period (more than one month), fully charge before storage. Recharge the battery every two months;
Regular Calibration: Perform torque accuracy calibration every six months and check battery capacity and transmission efficiency annually to ensure stable equipment performance.

Transmission Structure: Utilizes a ball screw + planetary gear combination transmission, ensuring smooth, uninterrupted movement and a torque transmission efficiency exceeding 95%. Support Design: Equipped with adjustable feet or a magnetic mounting device at the bottom to adapt to irregular working surfaces, ensuring no shaking during operation.

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